High-temperature insulation systems

Microporous insulation for high-temperature equipment.

Siltherm combines low-conductivity microporous materials with rigid, flexible and preformed formats for tight backup spaces and difficult equipment geometry.

Siltherm high-temperature microporous insulation panels arranged in a fan

Classification temperature

High-temperature grades classified at 1000°C and 1050°C.

Standard grades are classified at 1000°C. Selected higher-grade Board, Board 3D and AluFlex variants are classified at 1050°C.

Standard product grades1000°C

Primary classification reference across the high-temperature product range.

Selected higher-grade variants1050°C

Listed for selected Board, Board 3D and AluFlex Grade 1100 variants.

Classification temperature is a material reference. The recommended grade still depends on the exposure and the way the insulation is installed.

Space-efficient thermal resistance

Reach the thermal target with less insulation build-up.

Siltherm microporous insulation stays effective as mean temperature rises. In the reference comparison, it reaches the thermal target with less build-up than the selected conventional materials.

1/5

As little as one-fifth the thermal conductivity of selected conventional insulators

1/2

About half the thermal conductivity of silica aerogel in the reference comparison

Relative thermal-conductivity indexSiltherm = 1x reference · lower is better
Siltherm microporous1x
Silica aerogel≈2x
Selected conventional insulatorsup to 5x
Reference material familiesMineral woolCalcium silicateFibre blankets and boards

The comparison changes with grade and mean temperature. Final thickness is calculated for the installed assembly.

Thermal boundary

Insulation performance depends on the complete assembly.

Read the heat path from the hot face to the protected shell. That makes the available insulation zone clear before a product form is chosen.

01Heat source

Process temperature and exposure profile

02Primary lining

Hot-face material and stored heat

03Microporous layer

Thermal resistance within the available build-up

04Protected shell

External temperature and surrounding interfaces

Product format map

Match product format to geometry and thermal duty.

A flat lining may call for a board or panel. Curves and pipework need a format that can follow the equipment without heavy site conversion.

01

Rigid board

Siltherm Board

Flat linings and machined components

A rigid microporous board available raw or with selected coverings for backup insulation and shaped component routes.

Iron and steel application
Nominal range5-50 mm
02

Encapsulated rigid panel

Siltherm Panel

Clean handling across large flat areas

A glass-cloth encapsulated microporous panel developed for handling, cutting and integration into high-temperature equipment.

Nominal range5-50 mm
03

Stitched flexible panel

Siltherm Quilt

Curves, pipes and irregular surfaces

Cross-directional stitching allows the microporous layer to follow simple or complex curved geometries.

Iron and steel application
Nominal range3-12.5 mm
04

Preformed rigid section

Siltherm Pipe

Pipework, elbows and curved segments

Preformed microporous sections reduce site shaping around defined pipe diameters and can be configured in layered builds.

Nominal range20-50 mm single layer
05

Aluminised flexible panel

Siltherm AluFlex

Molten-metal equipment and compressed interfaces

An aluminised, water-repellent envelope supports clean manipulation where moisture-bearing castables or mortars may be present.

Iron and steel application
Nominal range5 / 7 / 10 mm
06

Machinable rigid board

Siltherm Board 3D

Profiles, recesses and defined components

A machining-suitable rigid grade for components that need repeatable geometry and defined surface detail.

Nominal range5-20 mm
07

Foldable slatted panel

Siltherm SlatFlex

Large cylindrical and conical equipment

Made-to-measure microporous slats in a glass-cloth envelope allow a larger panel to follow a controlled radius.

Iron and steel application
Nominal range10-50 mm
08

Pourable granular insulation

Siltherm Granulate

Retained voids and inaccessible complex volumes

A granular microporous blend for cavities where rigid, preformed or machined formats cannot be fitted effectively.

Nominal range0.3-2.5 mm granulometry

Standard dimensions support an initial comparison. Siltherm will confirm the suitable grade and current availability for the application.

Selection sequence

Five questions narrow the product format.

  1. 01Exposure

    Continuous, cyclic, transient or localised heat?

  2. 02Build-up

    How much insulation thickness and external space are available?

  3. 03Geometry

    Flat, curved, segmented, penetrated or irregular?

  4. 04Interface

    What compression, covering, fixing and adjacent materials are involved?

  5. 05Evidence

    Which temperature, test condition and assembly boundary must be validated?

Operating environments

Explore product formats across industrial environments.

Industry pages place the insulation format inside the heat source, equipment geometry and validation context that determine useful performance.

Technical performance

Compare performance with the relevant test conditions.

Thermal data becomes useful when the product grade, test method and mean temperature match the comparison being made.

Define the hot face, available space and geometry.

These details are enough to identify a starting point. Keep confidential drawings and proprietary construction details out of the initial enquiry.

Discuss a high-temperature application
Thermal CalculationEngineering support